ITACA THERMAL ANALYSIS

ITACA Production & Dosing System is more than the basic concept of thermal analysis. It is engineered to become an integrated platform of knowledge for better understanding
Our principle combines chemical & thermal analysis to fully evaluate the condition in a furnace and a right the first time approach for correction of the process. The import of chemical compositions is automatic and makes running with notes a thing of the past. The ITACA Production & Dosing system is designed to help counteract poor metallurgical condition and to simplify the process. Our customized solutions stretch from evaluation of base iron metallurgy, to final iron quality control with solutions to actively control the process and provide a higher level of traceability.
A Process Control system developed to control melting and holding of cast iron
Combines Thermal AND Chemical analysis to determine the Metallurgical status of the base iron in a easy and interactive way
Starting point for automated solutions
ITACA MeltDeck calculates the correction of ALL elements and provides it to the operator.Further automation of the correction process can be made by integration of other systems in the ITACAâ„¢ Production & Dosing system, for instance the ITACA OptiDose charging system or ITACA Wire cored wire treatment system.

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ITACA CORED WIRE
The integration with ITACA MeltDeck is supported for calculation of optimal corrections based on thermal and chemical analysis.
The required correction can be dispensed directly into a ladle or into a conventional vessel for correction of a furnace.
ITACA Wire is a complete solution for cored wire treatment, but also for post-treatment inoculation.
Both operations can be made in the same station, saving time and simplifying the process.
ITACA Wire gives the unique option to control the treatment process based on the final Mg in a pouring furnace automatically in a dynamic process. Information about the base & final iron is shared by ITACA MeltDeck & ITACAX and compared to the targets in the current production procedure.
Feedback from the pouring lines will allow the foundry to verify if the treated iron is in compliance with the qualitative standards, in terms of nucleation status, compactness of the matrix and tendency to form carbides, and if required to modify the treatment for the next ladle. Significant reduction of the Mg consumption can be achieved with the unique design solution made possible with ITACA Wire.